Fitting it all on one block – again!

My next project is now just about ready for test printing. I have a backlog of pictures to show various bits of the preparation.

I wanted to use a whole sheet of the Kitaro Kizuki without wasting any of it. This drove the paper size, which turned out to be 6-1/4″ x 8-3/4″ (about 160 x 220mm).

This will be a print without key lines. At first I thought I could use shina, but when I worked up the design (which will take 7 color regions), I realized that to get the shapes I wanted, shina would be risky – the top plies might come off of the smaller regions. So cherry it is; time to make a new block!

I cleaned up some aluminum scraps I found to help flatten the glue-up, scrubbing them with soap and water, filing the sharp edges, and checking to make sure there are no nicks or burrs that could damage the surface of the wood.

As usual, I used a card scraper to smooth the surface. I also wet-sanded with 1500 grit and made a final pass with the scraper.

So yes, as you might be wondering, that is a really long block! If I had made 2 double-sided blocks, I would not be able to fit all the color areas; by leaving it in one piece (8″ x 18″), I had more flexibility to position the registration marks and color areas so they would not interfere with each other.

Some carving progress:

Below are some straight shots showing the full blocks, with registration marks circled.

I tried to place the registration marks so that there would not be some weird bump in the middle of the paper that would result in unwanted embossing. The second mark in the top image IS in the middle of the paper for the shape that is approximately in the middle, but I think it is far enough away that I can avoid rubbing it. In the bottom image, two of the shapes are at a little bit of an angle. This places the potentially-interfering registration marks outside the edge of the paper (red lines).

Below are the cleared blocks tilted so they are lit at a low angle. This really emphasizes the texture, but it also shows that I am trying to carve deeply enough from the beginning so that I’m not doing so much cleanup when I get into printing.

That is it for now! Onward to the test-printing!

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